Search results for "residual stresses"

Simplified technique for constitutive analysis of SFRC

2014

Steel fibre reinforced concrete (SFRC) has become widespread material in areas such as underground shotcrete structures and industrial floors. However, due to the absence of material models of SFRC reliable for numerical analysis, application fields of this material are still limited. Due to interaction of concrete with fibres, a cracked section is able to carry a significant portion of tensile stresses, called the residual stresses. In present practices, residual stresses used for strength, deflection and crack width analysis are quantified by means of standard tests. However, interpretation of these test results is based on approximation using empirically deduced relationships, adequacy o…

An Experimental Investigation of Residual Stresses in Hard Machining of AISI 52100 Steel

2011

In this paper an experimental investigation was conducted to determine the effects of the tool cutting-edge geometry, workpiece hardness, cutting speed, and microstructural changes (white and dark layers) on the residual stresses in dry orthogonal hard machining of AISI 52100 steel. X-ray diffraction technique was used to obtain in-depth residual stresses profiles in both axial and circumferential directions. The results show that tool geometry, workpiece hardness and cutting parameters significantly affect the surface residual stress, maximum compressive residual stress below the machined surface and its location. Moreover, microstructural analysis shows that thermally-induced phase transf…

Inverting Multiple Residual Stress Components from Multiple Cuts with the Contour Method

2007

An extension of the contour method is presented which allows the measurement of multiple stress components by making multiple cuts. In the contour method, a body is carefully cut in two using wire electric discharge machining (EDM). The contours, or shapes, of the cut surfaces are then measured and used to calculate the original residual stress normal to the cut plane using a simple finite element calculation. In the extension presented here, the two pieces from the original body can be cut again in a transverse direction, and the contours of the new cut surfaces are measured. The stresses calculated on the planes of these second cuts have been affected by the first cut. Then a simple inver…

Residual stresses in friction stir welding: numerical simulation and experimental verification

2008

A New Procedure for the Evaluation of Non-Uniform Residual Stresses by the Hole Drilling Method Based on the Newton-Raphson Technique

2010

The hole drilling method is one of the most used semi-destructive techniques for the analysis of residual stresses in mechanical components. The non-uniform stresses are evaluated by solving an integral equation in which the strains relieved by drilling a hole are introduced. In this paper a new calculation procedure, based on the Newton-Raphson method for the determination of zeroes of functions, is presented. This technique allows the user to introduce complex and effective forms of stress functions for the solution of the problem. All the relationships needed for the evaluation of the stresses are obtained in explicit form, eliminating the need to use additional mathematical tools. The t…

An analysis of through-thickness residual stresses in aluminium FSW butt joints

2006

Abstract In the paper, the results of a wide experimental campaign on friction stir welding (FSW) of aluminum alloys are reported. The attention was focused on the through-thickness residual stresses that occur on aluminum joints, after the welding process. In detail, using the hole-drilling method the residual stresses distribution in the zone close to the tool shoulder border of the joint advancing side, has been investigated; four different aluminum alloys and three different process conditions have been considered. The experimental analysis has shown that unlike traditional welding processes, the residual stresses are negative in the surface of the examined zone, and increase with depth…

Residual Stresses in Glasses

2013

The history dependence of the glasses formed from flow-melted steady states by a sudden cessation of the shear rate $\dot\gamma$ is studied in colloidal suspensions, by molecular dynamics simulations, and mode-coupling theory. In an ideal glass, stresses relax only partially, leaving behind a finite persistent residual stress. For intermediate times, relaxation curves scale as a function of $\dot\gamma t$, even though no flow is present. The macroscopic stress evolution is connected to a length scale of residual liquefaction displayed by microscopic mean-squared displacements. The theory describes this history dependence of glasses sharing the same thermodynamic state variables, but differi…

Residual stresses and FCP prediction in FSW through a continuous FE model

2009

Abstract Residual stresses prediction is definitively a relevant and open issue in welding processes. In the last years, different numerical models are proposed by many researchers to predict the residual stress field in FSW butt joint. However, most of these works are based on properly tuned analytical models and neglect the effect of the mechanical action due to the presence of the tool pin. In the present paper, a continuous 3D FE model, which was previously developed by some of the authors, was used to simulate the FSW process of butt joints with a single block approach, and predict the residual stress field by considering both thermal and mechanical actions. Then, the residual stress e…

The effect of wear on the tetragonal-to-monoclinic transformation and the residual stress distribution in zirconia-toughened alumina cutting tools

1998

Abstract Zirconia-toughened alumina cutting tools have been examined after machining an AISI 1040 steel. The Raman spectrum of zirconia and the fluorescence spectrum from alumina have been used to determine the extent of the tetragonal-to-monoclinic (t-m) transformation and the residual stresses in and around the worn-out crater, respectively. Although about 15% vol. m-zirconia is present even in a brand new cutting tool, it was shown that the crater region undergoes the t-m transformation up to 40% vol. In both cases, the transformed zone is concentrated near the surface. The residual stresses in alumina are slightly compressive in the new cutting tool and away from the crater region, but …

Numerical Procedure For Residual Stresses Prediction In Friction Stir Welding

2011

The prediction of residual stresses is a relevant and, under many points of view, still open issue for a proper welding process design. In the present paper a 3D FE model, with general validity for different joint configurations, was used to simulate the Friction Stir Welding (FSW) process of butt joints through a single block approach. The model is able to predict the residual stresses by considering thermal actions only, thanks to a new time efficient approach. A good agreement between calculated and experimentally measured data was found; the effectiveness of the presented numerical procedure was evaluated by comparing the calculation times of the proposed method with the ones of already…